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Mold Development Engineer
Ref No.: 18-05661
Location: Keller, Texas
Job ID-CRNGJP00014307
Job Title-Mold Development Engineer
Location-Keller,TX 76244/Reynosa, MX.
Work location with be in Reynosa, MX. Shuttle will travel from McAllen, TX daily to and from the plant at set hours. No overnight stays in MX.
Duration-12 Months contract+

NON-EXEMPT (Will spend some time working on engineering level work and some time spent working on technician level work)

Work Schedule: M-F 8am to 5pm. Possibility of overtime, especially when travelling.

Could include travel to Asia

Scope of Position
Support Corning Mold Development Engineering in the mission of providing our customers with world-class tooling for new product introductions and capacity upgrades, including mold processing analysis during concept development, tool fabrication, qualification, and on-boarding.

Major Roles and Responsibilities
•Concept Development:
oProvide design for manufacturing (DFM) analysis, budgetary funding estimates, capacity utilization estimates, and materials consultation for new product introductions
oEvaluate final part designs, and determine the most cost effective mold design relative to manufacturing efficiency, long-term tool durability, and simplicity of tool maintenance according to Global Corning standards.
•Fabrication and Project Management:
oInitiate and sustain new project documentation utilizing existing department procedures and processes
oEnsure tooling solutions meet total project life requirements, optimize cavitation, meet or exceed cycle time targets, and minimizes material usage
oInterface with and manage tooling suppliers during concept development, fabrication, and final qualification of tooling
•Qualification and New Mold On-boarding:
oOversee T-1 sampling of new molds and analyze mechanical performance against planned development. Ensure process capability is created and documented for long term production performance
oInitiate first article inspection process and ensure that tooling performance meets engineering specifications
oProvides direction for seamless tooling transfer to production across multiple sites

Projects involved with:
oNew product introductions
oCapacity molds for expanding product lines
oContinuous improvement projects
oResearch support for new technologies
oPerformance Excellence Projects
oUrgent process-related issues impacting product quality or delivery
oFundamental understanding (MEE)Projects

•Determine manufacturability of plastic component concepts from Product Development Engineering (PDE) prior to acceptance for tooling. Provide rigorous DFM guidance to PDE for part function, ease of tooling, lowest cost solution, ease of manufacturability, and tool longevity
Well designed and specified plastic parts will perform well in their intended application, allow for robust tooling solutions, and provide of a broad processing window
•Thorough analysis of tooling concept designs as presented by tooling suppliers prior to release for fabrication. Experiential feedback provided to tool suppliers to enhance tool function, repeatability, economic operation, and ease of maintenance
Comprehensive timely feedback assures adherence to program schedule, assures tooling will function correctly and efficiently upon completion
•Selection of vendors based on alignment of capabilities to specific tool complexity and individual shop capacity. Determine appropriate region for tool manufacture for cost, quality, and project timing
Correct placement of tooling projects will assure timely completion, and best-cost tooling solutions

Skill and Knowledge Requirements
•BS in Mechanical or Plastics engineering or equivalent degree or higher preferred. Any 4 year degree in an engineering principle can be considered and is strongly desired as a minimum qualitifcation. Candidates with very strong tooling backgrounds without a 4 year degree may be considered on a case by case basis.

Experience Requirements:
•5+ years knowledge of injection mold tooling and comprehensive understanding of engineering resins
•3+ years of plastic product and assembly design

Required Skills:
•Strong project management capability
•Detailed knowledge of all types of injection mold tooling
•Thorough knowledge of secondary assembly and decorating processes
•Ability to utilize all MS Office applications
•Knowledge of tool steels and metallurgical properties
•Thorough understanding of injection mold processing parameters and applications (cause and affect)
•Affective verbal and written communication
•Ability to lead or participate in cross-functional teams
•Functional with 3D CAD software - Preferred: PRO E and/or Solid Works
•Ability to travel (domestic and international)

Fluent in both spoken and written English; Spanish is a PLUS

Desired Skills:
•Mold flow technology
•Mold set-up and processing capability
•Ability to troubleshoot with advanced problem solving tools
•Familiarity with automation processes
•Ability to operate machine tools